Message

saravanan sampath

 need content for summary  

Key Skills

Trained in Allen Bradley PLC&HMI Panelview,omron
Trained in siemens PLC & simatic wincc
Trained in ABB &Fanuc industrial robots
Altivar&Emerson -control technique MV drives
Six sigma black belt ,Problem solving skills
AC/DC/motor,servo system Kinetix drives
Installation ,maintenance automated control system
Autocad,solidworks
CMMS-IBM-maximo,maintenance strategy
Wonderware SCADA,automated machinery
Installation,maintenance ,mechanical,electrical
Equipment maintenance &root cause analysis

Professional Experience

Jul 2011
Jul 2012
Automation technician-Trainee
MICHELIN NORTH AMERICA INC Spaturnburg,south Carolina., US
 Allen Bradley Certification & Technical Training in USA 
Rockwell Training Center-Greenville -south Carolina.
 Allen Bradley PLCs -Control Logix fundamentals Project Development Rockwell Kinetics Drives 6000 motion control & Trouble shooting . RS Logix 5000 -level 4 -Motion Programming Logics HMI -Factory Talk ME and PanelView Plus Programming. PID -Instrumentation Loop development Training. Programming standards-Grafcet -ST395/ST265 IMS SCHOOL -Greenville -south Carolina. Electrical technical Training& Mechanical technical Training. RCM-Reliability centered maintenance Training CMMS-IBM-Maximo maintenance software training. PROACT-RCA analysis Training. Planning & scheduling for maintenance training. IQS-Quality standard and Process training & digitalized Projects. Electrical Automation Technician- MICHELIN Truck tire Plant Spaturnburg.SC Troubleshooting of tire assembly manufacturing Process machines. AB PLC Programming of Process requirement in automated machine SLC to Control Logix conversion Projects in Obsolete machines. Kinetix Drives replacement and attending technical breakdowns 
Jun 2011
Present
Electrical engineer -automation -assembly shop
MICHELIN TYRES INDIA LTD Chennai, IN
Global leader in tyre manufacturer
 Main Job Responsibility Areas: 
 
Key Responsibilities & Achievements: 

  • Troubleshoot automated systems using expertise in microprocessors, PLCs (Allen Bradley: Control Logix, Compact Logix, Guard Logix, SLC), electronics, circuit analysis, sensors, feedback systems, hydraulics, and pneumatics.

  • Diagnose and resolve operational issues, system failures, and product quality problems; perform RCA, FMEA, HQRI, MTBF & MTTR analysis to increase equipment reliability.

  • Implement improvements in systems, components, and processes through Kaizen, Six Sigma, and continuous improvement initiatives.

  • Install, program, and modify robot controllers, diagnostic parameters, end-of-arm tooling, and conveyors for robotic applications.

  • Program and optimize FANUC M900i (6-axis) and ABB IRB 4600/260 robots, including path motions, teaching, simulation, and testing to maximize efficiency, safety, and quality.

  • Maintain electromechanical equipment and ensure adherence to TPM concepts (Autonomous, Planned, Conditional Maintenance), GMP, and industry safety regulations.

  • Manage preventive maintenance planning and spare parts inventory using IBM-MAXIMO, while reducing downtime in the tire assembling shop.

  • Perform HMI modifications (AB-PanelView 1500), firmware updates, and backup of automation systems.

  • Update and parameterize Servo, VFD & DC drives (PowerFlex, Kinetix, Unidrive, Siemens S120, Schneider MV Drives) as per process requirements.

  • Coordinate with IT teams for Factory LAN, CAN Network, IBM Servers, and Asset Center implementation (Level-2 confidential).

  • Collaborate with cross-functional teams for engineering change management, product quality improvements, and process optimization.

  • Develop and implement software/program logic for controlling and monitoring mechanical systems.

  • Prepare technical documentation, reports, and training manuals for operators and technicians.

  • Train personnel on the proper installation, operation, and maintenance of robots and automated systems while ensuring compliance with PPE and safety standards.

  • Drive zero breakdown culture in shifts and adopt latest technologies for cost-effective tire models.

Environment & Tools:
IBM-MAXIMO, Allen Bradley PLCs, ABB/FANUC Robots, Siemens/Schneider Drives, HMI PanelView 1500, RCA/FMEA, Six Sigma, Kaizen, TPM, Network/IT Systems (LAN, CAN), Safety & Quality Standards (HQRI, OEE, GMP). 
Oct 2007
Jun 2011
FAP -technician
Nokia India Pvt. Ltd. Chennai, IN
Mobile manufacturer&Telecommunication
 
  • Led shift operations independently while managing technicians in troubleshooting high-speed automated manufacturing equipment within precision electronics environments.

  • Performed advanced equipment troubleshooting using structured root cause analysis techniques including 5-Why, 8D, and systematic failure diagnostics.

  • Executed preventive and corrective maintenance programs on complex electromechanical equipment, improving equipment availability and reliability.

  • Installed, maintained, and optimized high-precision SMT systems, reflow ovens, and automated assembly equipment supporting high-volume electronics manufacturing.

  • Delivered hands-on maintenance across robotics, pneumatics, motion systems, and industrial control electronics within regulated production environments.

  • Supported equipment performance improvement initiatives using reliability metrics such as uptime, MTTR, MTBF, and OEE.

  • Troubleshot and maintained PLC-controlled systems (OMRON, Mitsubishi MELSEC), conveyors, and automation cells, ensuring stable production operations.

  • Modified HMI and SCADA interfaces to support process adaptability and improve operator interaction and troubleshooting efficiency.

  • Programmed and optimized robotic systems for precision pick-and-place and assembly operations, ensuring repeatability and process stability.

  • Integrated and supported machine vision systems (Agilent platforms) for inspection, process validation, and yield monitoring.

  • Applied structured preventive maintenance and standard work procedures aligned with Total Productive Maintenance (TPM) methodologies.

  • Drove continuous improvement initiatives using Lean, Kaizen, and data-driven decision making to enhance equipment reliability and cycle-time performance.

  • Collaborated cross-functionally with operations and engineering teams to resolve chronic equipment failures and improve production stability.

  • Delivered hands-on support in high-speed, high-reliability manufacturing environments requiring strong attention to detail and analytical troubleshooting skills.




 

Education

Apr 2007
Mar 2011
Bachelor in electrical & electronics engineering in A.V.I.T. Engineering college
VMRF
Apr 1997
Mar 2000
Diploma in Electrical & Electronics Engineering in A.M.S POLYTECNIC
DOTE -Tamilnadu

Certifications

2012
Certified in Allen Bradley PLC &HMI
Rockwell Automation center-greenville -USA
Certification in ABB Robot 6&4 Axis ,IRC5
ABB -Training center-Banglore ,India
Certification Emerson -SP&M drives.
NIDEC-Control Technique training center
2025
Lean Six Sigma Black Belt
MSME
2025
FMEA-AIAG VDA
OMNEX
2025
MSA 4.0
OCTAGAN

Achievements

2011
Innovation
Introduced some new technology in my current company such as a Power Backup for all shop Allen Bradley PLC and Robot controllers and loss of Product scrap and time saving for startup increase shop and Plant Performance.

Quote

self motovated,focus ,initiative, resilience,collaborative,engage with team, flexible, coaching team.

Languages

Tamil
(Native)
French
(Basic)
English
(Fluent)

Get in touch with saravanan