saravanan sampath

 Electrical & Automation manager with 24+ years’ experience in power systems, grid operations, and renewable integration across energy, tire, glass, and electronics sectors. Skilled in utility-scale wind turbine commissioning, substation operations, SCADA/PLC systems, and power system studies (load flow, short circuit, protection). Strong expertise in grid modeling, data analysis, and predictive maintenance using Six Sigma and FMEA. Adept at translating technical insights into business value and supporting energy transition initiatives through future-ready grid solutions. 

Key Skills

PLC: Allen Bradley PLC&HMI Panelview
PLC:siemens PLC & simatic wincc
Robotics: ABB IRB 4600, Fanuc M900i (4 & 6 Axis)
Drives: Emerson, Control Techniq, Kinetix, Siemens
SCADA & HMI: Rockwell, WinCC, FactoryTalk, PanelVw
Systems: IBM Maximo, TPM, FMEA, RCA, MTBF/MTTR
Planned &Preventive maintenance
Maximo -CMMS,Autocad,SAP
Tools: SAP, Minitab, six sigma black belt
Wonderware SCADA,RCM Trained in USA
Industrial Networks: Ethernet, Profibus, AS-i, mod
TPM, Kaizen, Six Sigma, 5S, Lean Manufacturing

Professional Experience

Jul 2011
Present
Electrical engineer-Asst manager
MICHELIN TYRES INDIA LTD Chennai, IN
Global leader in the tire industry—manufacturing Aerospace, Car, Truck, and Military tires.
 
 
Key Responsibilities & Achievements (Aligned to Power Systems Engineer role) 

  • Led a team of 25 engineers and technicians, ensuring grid-connected equipment reliability and high technical availability in a highly automated manufacturing environment.

  • Developed and implemented World Class Maintenance (WCM) strategies including predictive, preventive, and condition-based approaches, improving system uptime and grid stability.

  • Created and executed planned maintenance schedules using IBM Maximo and SAP PM, ensuring effective data collection, processing, and workload balancing.

  • Conducted electrical testing, diagnostics, and compliance verification on power distribution systems, supporting grid protection and short-circuit safety.

  • Programmed and maintained Allen Bradley PLCs, HMI systems, and Siemens/Schneider MV drives, directly aligning with tools used in utility distribution management.

  • Coordinated installation, testing, and commissioning of advanced automation systems, aligning to future grid and energy transition technology roadmaps.

  • Applied Six Sigma, FMEA, Kaizen, and data analytics to reduce downtime, enhance reliability, and translate engineering data into actionable insights.

  • Integrated Factory LAN, Oracle-based CMMS, and asset monitoring systems, demonstrating capability in data migration, cleansing, and utility system integration.

  • Oversaw maintenance and programming of ABB and FANUC industrial robots, ensuring safe and reliable operation within automated power systems.

  • Reported maintenance KPIs and reliability insights to business leadership, translating technical performance into business value.

  • Ensured strict compliance with Health & Safety standards, grid protection codes, and IS/IEC regulations during electrical installations and operations.


Jun 2011
Jul 2012
Automation engineer-Trainee
MICHELIN NORTH AMERICA INC Spaturnburg,south Carolina., US
 Trained at Rockwell Automation in PLCs, drives, and HMI programming.
Troubleshot and upgraded legacy systems with Control Logix platforms.
Conducted RCA, Maximo CMMS training, and maintenance planning. 

Sep 2007
Jun 2011
Associate engineer – SMT Electronics
Nokia India Pvt Ltd, Chennai, India Chennai, IN
mobile Phones manufacturer
  •  Managed shift maintenance activities and led a team of technicians to troubleshoot high-speed SMT and robotic equipment
  • Installed, programmed, and maintained FUJI SMT systems, Cencorp routers, reflow ovens, and automated soldering lines
  • Developed and taught robot programs for Baumann routers for Pick & Place, Screwing, and Cutting operations
  • Modified HMI & SCADA screens for PCB conveyor systems based on product specifications
  • Integrated and programmed AGILENT vision systems for product inspection and OEE tracking
  • Improved uptime and productivity on semiconductor mounting machines using Lean, Kaizen, and Kanban principles
  • Highly skilled in assembly methodologies for electrical components and sub-assemblies.Used hand tools and precision instruments such as micrometers, gauges, and multimeters
  • Performed crimping and soldering tasks, ensuring compliance with defined quality standards .Read and interpreted component maintenance manuals to identify and resolve complex equipment faults
  • Ensured the safe operation of electrical equipment (power supplies, instruments) in accordance with company policies
  • Communicated clearly in English, handled high-pressure situations diplomatically, and trained junior technicians and Electrical Quality Inspectors
  • Maintained strong attention to detail and consistent performance in a high-speed, high-volume environment 

Sep 2004
Sep 2007
Electrical Technician – Maintenance
Saint Gobain Glass India Ltd, Chennai, India Chennai, IN
Leading Glass manufacturer
 Maintained high-voltage blowers, furnaces, and automated conveyors.
Performed VFD/servo maintenance, SCADA interfacing (Siemens WinCC), and CNC troubleshooting.
Led process automation upgrades for glass production lines. 

Jan 2001
Aug 2004
Junior Engineer – Commissioning Projects
Suzlon Energy Ltd, Tirunelveli, India Chennai, IN
Leading windmill manufacturer
 Installed and commissioned 2MW wind turbines and substations.
Performed PLC programming (Beckhoff), SCADA monitoring, and SAP-based spares planning.
Coordinated with contractors and government agencies for electrical approvals. 

Education

Apr 2007
Mar 2011
Bachelor in electrical & electronics engineering in A.V.I.T. Engineering college
VMRF
Apr 1997
Mar 2000
Diploma in Electrical & Electronics Engineering in A.M.S POLYTECNIC
DOTE -Tamilnadu

Certifications

2012
Certified in Allen Bradley PLC &HMI
Rockwell Automation center-greenville -USA
Certification in ABB Robot 6&4 Axis ,IRC5
ABB -Training center-Banglore ,India
Certification Emerson -SP&M drives.
NIDEC-Control Technique training center
2025
Certified Lean six sigma -black belt
MSME-Govt of india

Achievements

2011
Performance
 Developed a power backup solution for PLCs and robots, significantly reducing product scrap and startup loss.
Consistently exceeded production support KPIs by optimizing preventive maintenance strategies. 

Quote

Self-motivated, focused, with a strong sense to lead, take initiative, show resilience, collaborate, and engage with the team

Languages

Tamil
(Native)
French
(Basic)
English
(Fluent)

Career Aspiration

Having experience in manufacturing & energy industry and expecting good Position in same industry in Europe/UK

Get in touch with saravanan